Explore our flagship high-accuracy co-extrusion systems designed for demanding industrial applications worldwide.
High-barrier EVOH co-extrusion technology designed for extended food packaging shelf-life and advanced chemical resistance.
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Industrial thermoplastic polyurethane (TPU) casting line featuring high elasticity control, extreme wear-resistance, and automated winding.
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A-PET/R-PET co-extrusion technology with three-layer structure control, optimizing material utilization and optical transparency.
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Designed for high-performance fluoropolymers and engineering plastics, offering precise temperature profile control up to 450°C.
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State-of-the-art encapsulant film co-extrusion system engineered for solar modules, boasting low shrinkage and high PID resistance.
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Offers superior compounding stability, uniform thickness control, and brilliant clarity for packaging and industrial safety shields.
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Optical-grade polycarbonate extrusion system featuring micro-embossing calendar rollers and dust-free processing control.
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Specialized machinery engineered for thin fluoropolymer film production, ideal for architectural membranes and solar cell protection.
Learn MoreIn-depth structural breakdown of polymer extrusion and the physics of sound transmission loss in double glazing.
Traditional monolithic glass displays a major acoustic weakness: the **coincidence frequency dip**. Around 1000 Hz to 4000 Hz, glass resonant frequencies align with air-transmitted soundwaves, causing a drastic drop in noise insulation performance. Custom soundproof laminated glass circumvents this structural vulnerability by integrating an engineered polymer core—primarily **PVB (Polyvinyl Butyral)**, **SGP (SentryGlas Plus)**, or specialized **EVA (Ethylene-Vinyl Acetate)**.
By using multi-layer co-extrusion technology, we sandwich a soft, highly elastic acoustic core layer between two standard polymer skins. This creates a multi-density barrier that absorbs and shear-deforms acoustic waves, translating vibrational energy into negligible thermal energy. Consequently, the acoustic damping coefficient (Loss Factor η) increases dramatically, providing a peaceful indoor environment.
"Optimized acoustic damping is no longer a luxury—it is a critical compliance threshold for LEED-certified sustainable building designs and Tier-1 automotive noise, vibration, and harshness (NVH) specifications."
— GWELL Machinery R&D Director
GWELL's custom soundproof laminated glass extrusion line integrates a specialized multi-layer co-extrusion feedblock, precision gravimetric raw material feeding systems, and specialized twin-screw extruders. The thermo-plastic polymers are processed under precise heat maps to prevent polymer degradation and maintain optical purity.
Equipped with closed-loop automatic T-Dies and beta-ray thickness monitors to guarantee uniform optical quality and consistent sound insulation.
Tension-controlled winding systems ensure no residual stress inside the PVB/SGP film rolls, preventing shrinkage and visual distortion after lamination.
Siemens S7 PLC automation coordinates melt pumps, extruders, chill rolls, and thickness gauges seamlessly to minimize raw material waste.
By leveraging China's advanced industrial matrix, GWELL integrates components from global leaders (Siemens motors, Jwell screw designs, Maag melt pumps) with localized high-accuracy structural steel fabrication and assembly. This optimization offers global buyers a cost-competitive edge (saving up to 30-40% CAPEX compared to European machinery OEM suppliers) without sacrificing precision, processing speed, or energy efficiency.
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GWELL's complete, specialized high-tech extrusion portfolio categorized by application class.
GWELL Machinery proudly presents high-performance ASA casting lines for premium weather-proof roof protection.
Premium TPU laminated film production units engineered for durable outdoor clothing and textile applications.
Highly versatile TPU film lines suited for automotive protective wrap and medical-grade materials.
PVDF solar backplane membrane production setup, serving as a superior alternative to traditional Tedlar panels.
GWELL's advanced PVB Wedge Film extrusion line designed specifically for next-gen HUD (Head-Up Display) automotive windshields.
Integrates cutting-edge co-extrusion technology with robust machinery to output high-performance acoustic PVB film.
Specialized eco-friendly packaging film line designed for medical dosage bags and single-unit detergent pods.
Polycool imide (PI) casting system for premium heat-resistant insulation in semiconductor and aerospace sectors.
High-speed, automated PEVA extrusion line designed for high-clarity protective wear and hygiene products.
Delivers beautiful, scratch-resistant surface films for premium interior design and furniture panel laminations.
Advanced technological design optimized for rigid, water-proof domestic flooring and outdoor decking boards.
High production efficiency line generating heavy-duty reusable formwork sheets for green building projects.
Specialized corrosion-resistant board line catering to industrial chemical processing tanks.
State-of-the-art thick sheet line for industrial cutting boards, geomembranes, and heavy infrastructure containment panels.
High optical clarity PC PMMA extrusion lines producing protective screens and commercial displays.
Efficient GPPS diffuser extrusion system optimizing light dispersion for large LED display panels.
Industrial composite extruder producing high-stability sealing gaskets and chemical barriers.
Engineered to produce high-impact interior liner board systems for consumer refrigerators.
Cutting-edge solution for plastic vacuum forming, automotive internal parts, and structural modeling.
PCTG high-impact sheets blend high structural rigidity with crystal clarity, ideal for consumer electronics and medical trays.
Innovative elastomer sheet production lines targeted towards sound-insulated automotive floor mats.
GWELL premium engineering plastic system generating robust transparent sheets for partition walls and visual windows.
Co-extrusion line producing beautiful two-color sheet options for premium stationery and retail goods packaging.
Utilizes high-output thermoforming-grade sheet technology for safe, high-speed food preservation packages.
Pioneering green packaging line designed for bioplastics and fully biodegradable polylactic acid (PLA) sheets.
GWELL's FDA-compliant PET sheet co-extruder system featuring dehumidifying dryers and twin-screw stability.
State-of-the-art clinical extrusion setup designed for low-temperature thermoplastic medical splint applications.
Designed to manufacture optical display panels, backlight guides, and clear shield panels.
Engineered for aviation, mass transit vehicle windows, and electrical enclosures requiring UL94-V0 compliance.
Advanced architectural safety and structural glazing ionomer (SGP) film co-extrusion line designed for typhoon protection.
GWELL PVE Film Extrusion: Premium formulation and casting for solar cell encapsulation modules.
Equipped with precision extrusion dies to manufacture structural polyurethane frame profiles.
Specialized membrane line designed for polyphenylene sulfide (PPS) separators in hydrogen fuel cells.
Precision line tailored to meet the strict anti-PID encapsulation metrics of high-efficiency silicon PV modules.
Core features include low thermal shrinkage, precise cooling rolls, and automated thickness adjustments.
GWELL's co-extruded three-layer EPE film extrusion line combines the unique physical benefits of both EVA and POE.
Designed for modern BIPV installations, delivering noise-reduction and high-strength PVB photovoltaic laminates.
CHINA GWELL MACHINERY CO., LTD. is a premier high-tech enterprise dedicating to the design and manufacture of plastic extrusion lines for high-quality Film, Sheet and Profile. Relying on the powerful technology, modern engineering equipment, and a relentless spirit of innovation, GWELL commits to the development of high-tech products for the international market.
Guided by our philosophy "Expertise creates customers' values", we focus on producing precision processing machinery that helps international clients meet energy-saving quotas, tight quality control metrics, and high uptime operations.
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Why Tier-1 glass and polymer sheet processors worldwide partner with Gwell Machinery.
Situated in close proximity to major international shipping hubs, enabling safe, prompt, and cost-efficient global container shipping.
Collaborates actively with high-profile engineering universities and polymer research institutes to integrate academic updates into our machines.
From initial structural layout design and formulation optimization to on-site assembly, commissioning, and training services.
Operating three major industrial facilities with an aggregate capacity exceeding 1000 extrusion lines completed per year.
Gwell's precision lines are successfully running in factories across North America, Europe, Southeast Asia, and the Middle East.
Employing over 500 skilled staff, including a core engineering department of over 100 specialists dedicated to custom upgrades.
Our commitment to rigorous safety, quality management, and mechanical compliance.
Keep up with Gwell's engineering achievements, exhibition schedules, and raw material processing innovations.
Gwell announces its latest high-efficiency film and sheet machinery models scheduled for demonstration at the international polymer trade fair.
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A breakthrough eco-friendly POE synthetic leather extrusion system designed for sustainable automotive interiors and luxury furniture.
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The GWELL PVB wedge-shaped film production line, with "high precision, high efficiency and high compatibility" as its core pillars, achieves volume production targets.
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Discover how Gwell's newly commercialized PETG decorative film extruders provide cost-effective laminations for building panels.
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Innovative light-weight, high-strength structural honeycomb plastic board extrusion line goes live for logistic packaging clients.
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Gwell reinforces partnerships with global food packaging processors, optimizing PLA/PET sheet co-extrusion for green transition markets.
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A look into how Gwell optimizes cross-linking indicators in EVA solar cell encapsulant extrusion to maximize panel longevity.
View More »GWELL builds trusted, win-win relationships with top-tier material processing giants worldwide.
Explore our targeted chemical, degradation, barrier, and stretching extrusion machinery systems.
Designed for premium paint protection films (PPF), delivering exceptional yellowing resistance and self-healing elastic layers.
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Precision temperature profiling ensures uniform polylactic acid (PLA) crystallization, avoiding material brittleness.
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Engineered for ultra-high-temperature polyimide casting, supporting electronics packaging and flexible PCB substrates.
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Offers superior compounding flexibility, uniform multi-layer thickness distribution, and high output rates for industrial panels.
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Integrated wedge-angle control unit designed to extrude precision PVB interlayer films for automotive HUD systems.
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Optimizes polymer molecular orientation through precision heat zone stretching, drastically improving film tensile strength.
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Dehumidifying crystallization drying systems ensure low acetaldehyde levels, meeting strict international food-contact safety codes.
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Robust compounding machinery producing flexible, high-durability TPO/TPE waterproof membranes and automotive floor sheets.
Learn MoreCrucial industrial insights regarding film thickness precision, polymer processing, and plant commissioning.
Standard PVB film is a monolayer sheet optimized primarily for structural adhesion, impact absorption, and glass retention post-breakage. Acoustic PVB, however, is a co-extruded multi-layer film (usually 3 layers). The central core layer is a softer, highly viscous damping polymer designed specifically to convert acoustic energy (shear waves) into friction heat, bypassing the coincidence resonance dip of monolithic glass sheets.
We combine an automatic T-Die system with non-contact beta-ray or infrared thickness scanners. The scanners continuously monitor the film thickness post-cooling and feed the profile data back to the T-Die's thermal expansion bolts. These bolts automatically heat or cool to adjust the die gap in real-time, correcting any micro-deviations immediately.
All GWELL extrusion machinery is constructed in strict compliance with CE safety standards (under Machinery Directive 2006/42/EC). For clients in North America, we construct electrical cabinets using UL-listed components and comply with NFPA 79 specifications to ensure rapid local safety certification inspections.
Our extruders use dynamic, high-shear, low-temperature screw designs that prevent local polymer overheating. Additionally, we integrate automatic hydraulic continuous screen changers and high-precision melt pumps to filter out any carbonized particles, ensuring optical-grade film output suitable for high-end automotive windshields.
GWELL provides comprehensive localization support. We dispatch veteran commissioning engineers to your factory site for machinery assembly, electrical wiring verification, process tuning, and operator training. Remote diagnostics systems are also pre-installed, allowing our software engineers in China to troubleshoot PLC programs in real-time if necessary.
GWELL's R&D capability and precision machining capability have been widely recognized by the industry. Get in touch with our team of engineers to request mechanical layouts, film output analysis, and custom pricing packages.
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